"As-Welded" and/or "A240"
As-welded pipe and tubing is straight-seam
welded using ASME qualified automatic or semi-automatic State of the Art
Plasma Welding torches in a single or dual torch setup. This process of
welding allows the company to supply a large range of thickness and
diameters. Normally furnished in square cut ends, pipe with beveled ends can
be provided. Spot radiography or 100% radiography can be provided on all
weld seams. Pipe is pickled and passivated as per ASTM A380 to maintain
corrosion resistance and to prevent surface discoloration from free iron
oxidation. As-welded pipe is commonly used when no mechanical testing of the
finished product is required.
- Wall thickness may not be more than 12.5% under nominal
thickness.
ASTM A778
This specification covers welded unannealed
stainless pipe intended for low to moderate temperatures and corrosion
service where heat treatment is not required for corrosion resistance. A778
is considered to be the most applicable specification for "as welded" pipe
and differs from it only that a transverse guided bend test and a transverse
tension test are required per lot.
A778 pipe and tubing is commonly used in the
Pulp and Paper mills, food processing plants, and other industries where
corrosion resistance is essential.
Normally furnished in square cut ends, pipe
with beveled ends can be provided. Spot radiography or 100% radiography can
be provided on all weld seams. Pipe is pickled and passivated as per ASTM
A380 to maintain corrosion resistance and to prevent surface discoloration
from free iron oxidation.
ASTM A269
This specification covers seamless and welded
austenitic stainless steel tubing intended for the low or high temperature
and general corrosion service. All material is furnished in the heat treated
condition and bead rolling is excluded in our process.
The principal manufacturing procedures
specified under A269 are:
- Automatic welding process with no addition of filler
wire.
- Hydrostatic or non-destructive electric test of each
tube.
- Tension, Flattening, Flange test, reverse-bend and
hardness tests required each lot.
- Wall thickness may not be more than 12.5% under nominal
thickness.
Normally furnished in square cut ends, pipe
with beveled ends can be provided. Spot radiography or 100% radiography can
be provided on all weld seams. Pipe is pickled and passivated as per ASTM
A380 to maintain corrosion resistance and to prevent surface discoloration
from free iron oxidation.
ASTM A312 (ASME SA312)
This specification covers seamless and
straight-seam welded stainless pipe intended for high temperature and
general corrosion service. The A312 manufacturing process is suited to
high-volume production and is generally limited to the diameters and
schedule wall thickness shown in ANSI B36.10 and ANSI B36.19. (Specially
items can be ordered) A312 pipe with immediately deliver available from a
complete inventory standard sizes up to 24".
The principal manufacturing procedures
specified under A312 are:
- Automatic welding process with no addition of filler
wire.
- Annealing after welding.
- Tension, Reverse, forward-bend and hardness tests of
each lot.
- Hydrostatic of each tube.
- Wall thickness may not be more than 12.5% under nominal
thickness.
Normally furnished in square cut ends, pipe
with beveled ends can be provided. Spot radiography or 100% radiography can
be provided on all weld seams. Pipe is pickled and passivated as per ASTM
A380 to maintain corrosion resistance and to prevent surface discoloration
from free iron oxidation.
ASTM A358 (ASME SA358)
This specification covers
electric-fusion-welded austenitic chromium-nickel alloy steel pipe suitable
for corrosion or high-temperature service or both. Although no restrictions
are made on sizes commercial practice is usually above NPS8.
The principal manufacturing procedures
specified under A358 are:
- Automatic welding process with the addition of filler
wire.
- Annealing after welding.
- A product analysis of both the weld metal and base
metal after annealing.
- Tension, Reverse, forward-bend and hardness tests of
each lot.
- Hydrostatic of each tube.
- Wall thickness may nor be mode than .010" under
nominal.
Normally furnished in square cut ends, pipe
with beveled ends can be provided. Spot radiography or 100% radiography can
be provided on all weld seams. Pipe is pickled and passivated as per ASTM
A380 to maintain corrosion resistance and to prevent surface discoloration
from free iron oxidation.
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ASTM A409 (ASME
SA409)
This specification
covers straight-seam welded, light wall, austenitic chromium-nickel alloy
steel pipe for corrosion or high-temperature service.
- Automatic welding process with or without addition of
filler wire.
- Annealing after welding.
- Tension, Reverse, forward-bend and hardness tests of
each lot.
- Hydrostatic or non-destructive electric test of each
tube.
- Wall thickness may not be more than .018" under
nominal.
As-Welded "Fittings" and/or "A240"
As-Welded fittings are welded using ASME
qualified welding procedures using automatic or semi-automatic State of the
Art Plasma Welding torches in a single setup. Fittings can be supplied in a
wide range of diameters and wall thicknesses. from any of the wide range of
weld able corrosion resistant alloys. Welded elbows can be supplied as
smooth flow or mitered construction, tees, lateral and crosses are supplied
as nozzle-welded. Reducers are supplied as conical. As-Welded fittings can
be supplied to ANSI B16.9 or MSS SP-43 dimensions, or customer specific
dimensions. Special fittings can be supplied to customer design and size
when required.
Normally furnished in square cut ends,
fittings with beveled ends can be provided. Fittings are pickled and
passivated as per ASTM A380 to maintain corrosion resistance and to prevent
surface discoloration from free iron oxidation. As-Welded fittings are
usually used where corrosion resistance is essential.
- Wall thickness may not be more than 12.5% under nominal
thickness.
ASTM A774 Fittings
This specification covers welded unannealed
stainless fittings intended for low to moderate temperatures and corrosion
service where heat treatment is not required for corrosion resistance. A774
is considered to be the most applicable specification for "as welded"
fittings. Base metal analysis are traceable to the original mill
certificates. No nondestructive testing is performed and the fittings are
unannealed.
A774 fittings is commonly use in the Pulp and
Paper mills, food processing plants, and other industries where corrosion
resistance is essential.
Fittings are normally furnished in MSS SP-43
dimensions, with square cut ends, fittings with beveled ends can be
provided. Spot radiography or 100% radiography can be provided on all weld
seams. Pipe is pickled and passivated as per ASTM A380 to maintain corrosion
resistance and to prevent surface discoloration from free iron oxidation.
ASTM A403 Fittings
Standard Specification for Wrought Austenitic
Stainless Steel Piping fittings. This specification covers two general
classes, WP and CR, of wrought austenitic stainless steel fittings of
seamless and welded construction covered by the latest revision of ANSI
B16.9, ANSI B16.11, ANSI B16.28, MSS Standard Practice SP-79, MSS Standard
Practice SP-43 and Mss SP-95. Fittings differing from these standard may be
furnished in accordance with Supplementary Requirement S9.
Class WP fittings are subdivided into four
subclasses: Classes WP-S, WP-W, WP-WX and WP-WU. They are manufactured to
the requirements of ANSI B16.9, B16.11,B16.28, or MSS Standard Practice
SP-79, and they shall have pressure ratings compatible with 9.2.
Class WP-S fittings are those manufactured
from seamless product by a seamless method of manufacture (marked with class
symbol WP-S);
Class WP-W fittings contain welds made with
or without filler metal. Pipe or fitting fabrications made with filler metal
have been radiographed (marked with Class symbol WP-W);
Class WP-WX fittings are those which contain
welds where all welds have been radiographed (marked with class symbol WP-WX);
Class WP-WU fittings are those which contain
welds where all welds have been ultrasonically tested (marked witch call
symbol WP-WU);
Class CR fittings are those manufactured to
the requirements of MSS SP-43, and they shall have pressure ratings
compatible with 9.3. With no nondestructive testing required.
Carbide solution heat treatment is required
which include rapid cooling to prevent re-precipitation of carbides. |